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Small gas producers are a big methane problem in Colorado. What are air quality regulators missing?

In this March 29, 2013 file photo, a worker helps monitor water pumping pressure and temperature at an oil and natural gas extraction site in in the Piceance Basin 鈥� a natural gas production basin that spans several counties on the Western Slope, including Garfield, Rio Blanco and Mesa counties.
Brennan Linsley
/
AP
In this March 29, 2013 file photo, a worker helps monitor water pumping pressure and temperature at an oil and natural gas extraction site in in the Piceance Basin 鈥� a natural gas production basin that spans several counties on the Western Slope, including Garfield, Rio Blanco and Mesa counties.

There鈥檚 a battle being waged over Colorado鈥檚 air quality. It鈥檚 about how much methane is being released into the air, where it comes from and how we regulate it.

Environmentalists say that some of the largest methane polluters in the state are benefiting from a sleight of hand built into a deeply flawed emissions reporting system. They say those large-scale polluters might not be who you expect, pointing to a little-known natural gas producer called Terra Energy Partners, or TEP.

According to federal greenhouse gas emissions data, this small, privately owned company 鈥� headquartered in Texas, but operating exclusively on Colorado鈥檚 Western Slope 鈥� was the fourth-largest source of methane emissions from the oil and gas industry in the entire United States in 2019.

鈥淵ou know, you expect Exxon to be top of the list because they're so big. But you don't expect Terra Energy Partners to be as high as they are,鈥� said Andrew Logan, director of the oil and gas program at Ceres, a national nonprofit advocating for an environmentally sustainable economy.

His organization released a methane benchmarking last spring, in concert with the Clean Air Task Force, that analyzed data from the Environmental Protection Agency鈥檚 greenhouse gas emissions reporting program for 2019. It highlighted Terra Energy Partner鈥檚 outsize methane emissions.

Terra Energy Partners declined multiple interview requests. But, in an email, they said that they 鈥渟ignificantly overstated鈥� their emissions last year, and that the report is 鈥渘ot reflective of Terra鈥檚 actual operations.鈥�

And that鈥檚 where things get complicated.

So, let鈥檚 start small, with a little device at the center of the battle. It鈥檚 called a pneumatic controller.

Pneumatic controllers

In a lab at the Colorado School of Mines, students are running experiments in a network of pipes and valves mounted on the wall. It lets them see how different mixtures of oil, water and gas behave inside a pipeline. In the middle of it all is a green metal gadget 鈥� a pneumatic controller. It鈥檚 about the size of a steering wheel and looks kind of like a flying saucer.

A pneumatic controller in a mock-up at the Colorado School of Mines.
Rae Solomon
/
KUNC
A pneumatic controller in a mock-up at the Colorado School of Mines.

Jim Crompton used to work for Chevron Oil as a senior advisor for digital oil field projects. He retired in 2013, after 37 years. Now he teaches petroleum engineering students at the Colorado School of Mines. He says pneumatic controllers are very common in oil and gas production.

鈥淚t鈥檚 essentially how you power a sensing measurement unit,鈥� he said, 鈥渨hether you're measuring pressure or temperature or flow rates or various other things that the oil operator is interested in. They're just kind of attachments onto the pipeline.鈥�

Pneumatic devices are powered by gas pressure. In this lab simulation, compressed air moves a piston at the base of the saucer up and down to open and close a valve. And every time it does that, a little puff of air escapes through a tiny vent. Crompton says that puff of air is an exhaust of whichever gas is operating the controller.

鈥淚n the lab you've got these big steel canisters where this compressed air drives the equipment,鈥� he said. 鈥淚n the oil and gas field, they don't have a tank of compressed air. You've got a lot of the methane, which is (the main) component of natural gas.鈥�

In other words, pneumatic controllers in the field bleed methane. Until recently, they were never the focus of intense scrutiny.

鈥淚f you went out to the oil field, the operators would want to show you all around the whole thing, from the wellhead to the to the tank farm,鈥� Crompton said. 鈥淎nd you're interested in the least important part, from their perspective, of the whole system.鈥�

Air escapes from a small vent in the top of a pneumatic controller in a mock-up at the Colorado School of Mines.
Rae Solomon
/
KUNC
Air escapes from a small vent in the top of a pneumatic controller in a mock-up at the Colorado School of Mines.

But Andrew Forkes-Gudmundson, the deputy director of the League of Oil and Gas Impacted Coloradans (LOGIC), a group that advocates for the health and safety of those living near oil and gas operations, is concerned about pneumatic controllers constantly flicking on an off in the field.

鈥淓very single time they flick on and off, it's a little poof of methane,鈥� he said.

Forkes-Gudmundson acknowledges that the size of each poof of air might be insignificant, but says that they add up.

鈥淭here's probably 250,000 (pneumatic controllers),鈥� he said, referring to Colorado specifically. 鈥淪o, it's just an absolute bucket-load of methane in aggregate.鈥�

Colorado鈥檚 Air Pollution Control Division confirmed there are nearly 248,000 pneumatic controllers in use by upstream oil and gas operators in Colorado. In an email, the agency said they do not keep track of how many of those pneumatic controllers regularly emit methane, but that most of them are unlikely to be high-emitting types.

Air quality regulators taking notice

Colorado鈥檚 Air Quality Control Commission banned methane-emitting pneumatic controllers at new oil and gas operations in early 2021. It was applauded as a nation-leading move 鈥� for the first time, regulators were specifically setting their sights on these pneumatic devices. This was the result of intense negotiations between the oil and gas industry and environmental groups, and the deal was hailed a groundbreaking compromise.

Particularly noteworthy was that in addition to regulations at new wells, the rules called for retrofitting some older wells between 2022 and 2023, along a staggered timeline specific to each operator. The regulations meet oil and gas producers where they are at. The more a company produces from polluting equipment, the more upgrades they have to make.

But Andrew Logan, the Ceres oil and gas program director, points out a loophole that exempts an entire class of wells known variably as marginal wells or stripper wells. These are old, low-producing wells being stripped of their last reserves of natural gas.

The strippers

鈥淪tripper well鈥� is technically a tax designation. The Colorado Department of Revenue it as an oil or gas well producing 15 barrels of oil (or an equivalent amount of natural gas) a day or less 鈥� a minimal amount in the world of oil and gas production.

鈥淧eople like to think that stripper wells are a small part of the problem. They're small wells owned by small companies. We should give them a break, not worry about them,鈥� Logan said. 鈥淏ut the data is pretty clear that they are a large and growing part of the problem. And we're not going to be able to address the climate issues if we don't if we don't deal with them.鈥�

The methane benchmarking study backed by Logan鈥檚 organization pointed to marginal wells using pneumatic devices as a major source of methane emissions in the U.S. And Logan says that combination of stripper wells and aging pneumatic devices might be the key to TEP鈥檚 unusually high volume of methane emissions.

鈥淭heir business model is sort of buying up assets that nobody else wants from bankrupt companies or from companies looking to get out of assets,鈥� he said.

According to the Colorado Oil and Gas Conservation Commission, TEP has close to 5,400 producing wells in the state 鈥� all of them on the Western Slope. More than two-thirds of them are stripper wells that may be exempt from retrofitting requirements.

鈥淓ach individual well is sort of toward the end of its life,鈥� Logan explained. 鈥淏ut, through this quirk of regulation in Colorado and elsewhere, too, it's cheaper to keep the well going than to shut it down as long as you're not forced to deal with the pollution issues.鈥�

A pneumatic controller in a mock up at the Colorado School of Mines

Methane and climate change

Methane is a greenhouse gas that contributes to global warming and climate change. While the conversation about greenhouse gases often focuses on carbon dioxide, which is produced when fossil fuels are burned, that is starting to change. According to the Environmental Protection Agency, methane accounts for one-third of global warming from greenhouse gases.

We now know that pound for pound, methane鈥檚 impact on warming dwarfs that of carbon dioxide 鈥� especially in the near term. According to recent studies from the United Nation鈥檚 Intergovernmental Panel on Climate Change, each ton of methane will warm the planet about 85 times as much as the same ton of carbon dioxide over a 20-year timeframe.

Environmentalists say that the fastest way for Colorado to make a major dent in our climate impact is by cracking down on methane emissions. The largest industrial source of methane emissions in the U.S. is oil and gas production.

There is broad scientific consensus that the window for avoiding climate catastrophe is rapidly closing and that the time to make dramatic cuts in greenhouse gas emissions is now. The World Meteorological Organization says greenhouse gas concentrations hit record highs in 2020, and that the last seven years are on track to be the warmest on record.

From rising sea levels to an increase in extreme weather, climate change has global implications. In Colorado and the Mountain , it means more extreme heat, wildfires and drought. Several United Nations reports say that some impacts of climate change are already and communities across the world to start adapting to now-unavoidable climate change.

And the world is trying to take . Earlier this week, global leaders gathered in Glasgow, Scotland for the United Nations Climate Change Conference 鈥� also known as the COP26 conference, where methane emissions were front and center in international negotiations. More than 100 countries, including the U.S., to reduce methane emissions 30% by 2030. And on Tuesday, the EPA announced that for first time, they will adopt to limit methane emissions from existing oil and gas operations.

Terra Energy Partners

It鈥檚 tough to get a complete picture of TEP鈥檚 operations because the data is incomplete, and the company declined KUNC鈥檚 request for an interview. But here鈥檚 what we do know:

TEP is the largest operator in the Piceance Basin 鈥� the natural gas production basin that spans several counties on the Western Slope, including Garfield, Rio Blanco and Mesa counties. They are headquartered in Houston, Texas and by the New York-based private equity firm Warburg Pincus. The company鈥檚 Colorado field office is located in Parachute.

The company confirmed in an email that, by their own estimates, more than two-thirds of their methane emissions are generated by pneumatic devices. And documents filed with the state show that the overwhelming majority of TEP鈥檚 production 鈥� nearly all of it 鈥� comes from facilities with methane-emitting pneumatic controllers.

To comply with state pneumatic controller retrofit requirements, the company has to increase its share of clean production from essentially zero now, up to 40% by May 2023. The company confirmed that they are planning to start retrofitting some of their facilities in the next year.

KUNC obtained a copy of the document that TEP submitted to the state last summer outlining their plan to reach 40% clean production by that deadline. But it shows upgrades at only a small handful of well sites 鈥� accounting for just 20% of the company鈥檚 total production.

But that does not mean the company is flouting the rules. It is more likely that state regulations allow the company to say it鈥檚 meeting the requirements without upgrading the vast majority of their pollution-causing equipment.

It all comes down to a technicality.

A masterclass in petroleum engineering

Jim Crompton, the Colorado School of Mines engineer, says there can be several components to the products of a natural gas well.

鈥淣atural gas is mostly made up of methane, but sometimes will have some higher hydrocarbon elements to it,鈥� he said. 鈥淪ometimes there's natural gas liquids that come from it.鈥�

He went on to explain that those liquids get separated from the natural gas and are sold separately.

But when the state鈥檚 pneumatic controller regulations were put together, they substituted this liquids production number 鈥� determined by 鈥渟umming total barrels of oil and water produced through the well production facility鈥� 鈥� as a proxy for oil and gas production. Which means that for the purposes of pneumatic device regulation, oil and gas production is liquids production.

Crompton says it鈥檚 a common substitution that originated in the 1990s with the EPA.

鈥淚t's an easy proxy to use,鈥� he said, 鈥渂ecause you鈥檝e got that measurement and you have to turn in the number anyway.鈥�

But just because it鈥檚 a common proxy doesn鈥檛 make it an accurate one.

鈥淚t's not a good proxy for what the total emissions are,鈥� Crompton said, because oilfields are dynamic, and each well has its own personality. There are a lot of variables that affect the amounts of liquids versus oil and gas that any well produces.

鈥淚t has to do with going all the way back to underground, to the reservoir itself,鈥� Crompton explained. 鈥淭he reservoir is under a certain pressure and temperature regime,鈥� that varies from well to well.

And even then, the make-up of any one well鈥檚 output is constantly changing.

鈥淭he best day of an oilfield is the first day,鈥� Crompton explained. 鈥淎fter that things get worse.鈥�

He said that reservoir pressure declines with the age of the well and the age of the field, changing the composition of the well product 鈥� the share of oils, liquids and gas that comes out. Using liquids as a stand-in for oil and gas production doesn鈥檛 work because the proportions of all three products are not constant.

鈥淚t's not a static thing like a manufacturing plant always builds the same kind of widget,鈥� Crompton said.

Crompton says some wells are wet 鈥� meaning they produce a lot of liquids. But some wells are dry.

鈥淎 dry gas well is only methane,鈥� he said. In the absence of liquids, 鈥測ou just have methane.鈥�

That鈥檚 why liquids are not a good proxy, especially in a natural gas basin like the Piceance Basin on the Western Slope where, Crompton says, the wells just don鈥檛 produce much in liquids.

On the one hand, regulators are only looking at liquids. On the other hand, Terra Energy Partners operates overwhelmingly dry wells. LOGIC鈥檚 Andrew Forkes-Gudmundon says the state鈥檚 definition of production skews TEP鈥檚 production picture, making it look like the company operates just a handful of wells 鈥� only the ones that produce liquids.

鈥淚t's possible that TEP just produces very dry gas and it doesn't have a ton of liquids associated with it. Plus, they have a lot of facilities that are barely productive,鈥� Forkes-Gundmundson said. 鈥淎nd so, it's possible that this little quirk of making the calculation based on liquids production, plus TEP's specific liquids production rate, allows them to sort of sneakily get into compliance with very, very little work.鈥�

Jim Crompton says the liquids production proxy could represent a big regulatory blind spot.

鈥淵ou have a percentage of the industry, not the big producers, but the smaller producers who may have lots of well count. They may have lots of wells that are old or older in their lifecycle. They may have lots of wells that are just gas producers like in the Western Slope. And that is a whole segment of the industry that doesn't seem to be in the scope of the current regulatory reform,鈥� he said.

Squishy emissions

Terra Energy Partners disagrees that there is a problem. In an email, they said their operations are too insignificant to warrant intense regulation, saying that 鈥渢he most effective way to reduce methane emissions from pneumatic devices is to prioritize high volume wells.鈥� They argue the wells that produce the most, pollute the most.

But recent , including a from the Environmental Defense Fund, shows stripper wells emit as much as 10 times as a fraction of gas production than high volume wells 鈥� largely due to aging equipment, including pneumatic devices.

That鈥檚 one explanation for those millions of tons of emissions reported by TEP that, according to the Ceres and Clean Air Task Force report, made them one of the top methane polluters in the country last year.

But, in an email, TEP told KUNC that those emissions 鈥� tallied in 2019 鈥� were based on 鈥渋ncorrect data,鈥� and that in 2020 they were able to report reduced emissions 鈥� down by 60% over the previous year 鈥� simply by correcting an error in their calculations.

The EPA has flagged the company鈥檚 2020 emissions report for potential error.

And environmentalists like Andrew Klooster, a Colorado field advocate with Earthworks, a group dedicated to fighting adverse impacts of energy and mineral development, aren鈥檛 buying it.

鈥淚t would be really nice to take them at their word,鈥� Klooster said, 鈥渋f we could believe that, yeah, they really did have the 60% reduction and this was just a calculation error.鈥�

But, he says, he鈥檚 skeptical because the emissions data that state and federal regulators rely on are all self-reported by the oil and gas operators

Klooster also points out that these self-reported emissions are just estimates, not direct measurements.

鈥淪o, none of this is based on actual monitoring. None of this is based on actual data,鈥� he said. 鈥淎nd that's where it does become really squishy. That doesn't necessarily mean in any instance that they may be out of compliance, but it does mean that there's just a lot that may be missed.鈥�

TEP confirmed with KUNC that they do not directly measure methane emissions at their well sites. And even if the company is correct about their emissions having been overstated, they would still be among the nation鈥檚 top 10 emitters of methane in the oil and gas industry.

Direct measurements on the horizon

There are emerging technologies that are starting to give us a better idea of what emissions really look like.

David Lyon, a senior scientist at the Environmental Defense Fund, says that high-resolution satellite emissions detection, for instance, is becoming more and more powerful and precise all the time. And that gives us better insight into the squishiness of methane emissions from the oil and gas sector.

Lyon cites studies based on satellite methane detection technology that show the federal greenhouse gas reporting program greatly underestimates emissions.

鈥淥ften when you use measurements, you find emissions are four, sometimes three to five times higher, even an order of magnitude higher than estimated with the recording program,鈥� he said.

Studies like these show the necessity of replacing formulaic emissions estimates with direct measurement technology.

Lyon and his team at the Environmental Defense Fund recently released the results of the Permian Methane Analysis 鈥� a study that used high-resolution satellite, aircraft and vehicle emissions detection technology to directly measure methane emissions in the Permian Basin, a vast oil and gas production area in Texas.

They were able to confirm that marginal wells make up as much as half of methane emissions from oil and gas production in the Permian Basin. He says it鈥檚 an easy problem to overlook because each well site individually is below detection limits.

鈥淏ut there's so many of them in the basin that they can add up to a large portion of the emissions," Lyon said.

While those findings are specific to the Permian Basin in Texas, they might contain some insights that shed light on Colorado鈥檚 Piceance Basin.

Data from the Colorado Oil and Gas Conservation Commission show that there are over 26,000 low-producing wells in the state run by hundreds of oil and gas companies. And it鈥檚 not clear how many of those are operating with this old, methane-emitting technology.

But, as Jim Crompton points out, a definitive count of components might the wrong focus.

鈥淭hey're not measuring (methane emissions). They're just estimating it,鈥� he said. 鈥淎nd so the answer really is nobody really knows what it is, if it's changed or if it's that big or if it's bigger or smaller or whatever it is. We're kind of in a situation where if you don't measure it, you really can't control it.鈥�

The state Air Pollution Control Division did not respond to multiple requests for an interview to comment on this story. They also did not respond to questions about whether they believe TEP is in compliance with regulations.

Coming up in December, the agency will hold a follow-up round of rulemaking for pneumatic controllers. Additional regulations for pneumatic controllers at stripper wells will be on the table. Environmentalists who say methane must be reduced to avert a climate disaster plan to be there.

I am the Rural and Small Communities Reporter at KUNC. That means my focus is building relationships and telling stories from under-covered pockets of Colorado.
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